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Bauxite

Bauxite is a heterogeneous material composed primarily of one or more aluminium hydroxide minerals, plus various mixtures of silica, iron oxide, clay, titania, aluminosilicate, and other impurities in minor or trace amounts. Because it is a mixture of minerals, bauxite itself is not a mineral but a rock.

Bauxite is reddish-brown, white, tan and tan-yellow.
85% of all the bauxite mined in the world is converted to aluminium metal, the remaining 15% is consumed in the non-metallurgical sector. Around two thirds of this is refined via the Bayer process*, a wet chemical caustic leach method, to make speciality aluminas such as aluminium hydroxide, calcined aluminas, activated aluminas, etc. That leaves some 5% of total production which is used directly in industries such as refractories, abrasives, cement and steel industries.

The aluminium metal is produced from alumina by passing an electric current through it in a process called "electrolytic reduction”.

*In the Bayer process, found in 1888 by the German chemist Karl Bayer, the bauxite is washed with a hot solution of sodium hydroxide at 250°C. This converts the alumina, a pure aluminium oxide, to aluminum hydroxide, which dissolves in the hydroxide solution. The other components of bauxite do not dissolve and can be filtered out as solid impurities.
After this first step, the hydroxide solution is cooled, and the aluminum hydroxide dissolved in it precipitates out as a white, fluffy solid. When then heated to 1050°C, the aluminum hydroxide decomposes to alumina, giving off water vapor in the process.


Links:
-World Bureau of Metal Statistics - Statistics 2000 - 2003
-EAA-The European Aluminium Association,
-The International Aluminium Institute





World Bauxite Production
Thousand tonnes

 
1999
2000
2001
2002
2003
2004
Europe
Albania
1.000
0
0
0
0
Croatia
6.800
7.000
9.800
26.521
15.000
1.482
France
75.000
73.000
90.000
130.000
174.000
180.000
Germany
300
0
0
0
0
0
Greece
1.882.505
1.965.561
2.047.255
2.468.865
2.442.312
2.396.065
Hungary
473.900
473.900
330.000
294.000
300.000
304.000
Romania
136.000
135.000
134.000
132.000
130.000
150.000
Russia (Europe)
4.513.000
5.000.000
4.805.000
4.579.000
5.441.800
5.000.000
Serbia & Montenegro
0
0
0
0
170.000
208.527
Turkey
118.414
261.366
242.000
240.000
207.654
208.527
Yugoslavia
220.000
200.000
150.000
130.000
0
0
total
7.425.619
8.117.127
7.808.095
8.000.386
8.880.766
8.430.074
 
Africa
Ghana
355.263
503.825
678.446
683.653
690.000
695.000
Guinea
18.072.000
17.312.000
17.000.000
16.813.800
17.000.000
Mozambique
7.883
8.130
8.592
9.119
11.793
12.000
total
718.409
18.583.955
17.999.038
17.692.772
17.515.593
17.707.000
 
Asia
China
8.500.000
9.000.000
7.900.000
7.500.000
8.000.000
12.500.000
India
5.700.000
6.500.000
7.800.000
9.000.000
10.002.000
10.000.000
Indonesia
1.116.323
1.151.000
1.150.806
1.283.000
641.112
1.330.800
Iran
439.387
440.050
273.677
57.254
365.837
365.837
Kazakhstan
3.607.000
3.729.600
3.670.000
4.400.000
1.160.000
1.386.000
Malaysia
222.724
123.270
64.161
39.975
30.500
2.040
Pakistan
9.200
8.700
5.900
8.760
9.000
9.300
total
19.594.634
20.952.620
20.864.544
22.288.989
20.208.449
25.593.977
 
America
Brazil
13.500.000
14.100.000
13.790.000
18.200.000
20.000.000
9.803.878
Colombia
900
700
600
500
480
Guyana
2.639.000
2.687.000
2.011.000
1.568.099
1.846.000
2.000.000
Surinam
3.900.000
4.000.000
4.200.000
4.400.000
3.500.800
4.200.000
Venezuela

2.123.640

2.181.232
2.257.358
2.631.354
2.677.015
2.700.000
total
22.162.640
22.969.132
22.259.058
21.789.053
21.172.215
18.704.358
 
Oceania
Australia

51.046.000

53.801.000
54.000.000
53.900.000
56.316.000
56.593.000
total
51.046.000
53.801.000
54.000.000
53.900.000
56.316.000
56.593.000
             
Caribbean            
Jamaica
11.600.000
11.400.000
12.350.301
13.120.000
13.444.500
13.296.500
total
11.600.000
11.400.000
12.350.301
13.120.000
13.444.500
13.296.500
 
WORLD TOTAL
112.547.302
188.776.921
187.889.433
189.393.025
190.266.951
190.032.767


Source: Österreichisches Bundesministerium für Wirtschaft und Arbeit (Federal Ministry for Economics and Labour of the Republic of Austria), World Mining Data, April 2006