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Bauxite

Bauxite is a heterogeneous material composed primarily of one or more aluminium hydroxide minerals, plus various mixtures of silica, iron oxide, clay, titania, aluminosilicate, and other impurities in minor or trace amounts. Because it is a mixture of minerals, bauxite itself is not a mineral but a rock.

Bauxite is reddish-brown, white, tan and tan-yellow.
85% of all the bauxite mined in the world is converted to aluminium metal, the remaining 15% is consumed in the non-metallurgical sector. Around two thirds of this is refined via the Bayer process*, a wet chemical caustic leach method, to make speciality aluminas such as aluminium hydroxide, calcined aluminas, activated aluminas, etc. That leaves some 5% of total production which is used directly in industries such as refractories, abrasives, cement and steel industries.

The aluminium metal is produced from alumina by passing an electric current through it in a process called "electrolytic reduction”.

*In the Bayer process, found in 1888 by the German chemist Karl Bayer, the bauxite is washed with a hot solution of sodium hydroxide at 250°C. This converts the alumina, a pure aluminium oxide, to aluminum hydroxide, which dissolves in the hydroxide solution. The other components of bauxite do not dissolve and can be filtered out as solid impurities.
After this first step, the hydroxide solution is cooled, and the aluminum hydroxide dissolved in it precipitates out as a white, fluffy solid. When then heated to 1050°C, the aluminum hydroxide decomposes to alumina, giving off water vapor in the process.


Links:
-World Bureau of Metal Statistics - Statistics 2000 - 2003
-EAA-The European Aluminium Association,
-The International Aluminium Institute





World Bauxite Production
Thousand tonnes

 
2004
2005
2006
2007
2008
Europe
 
Albania 0 0 0 0 0
Bosnia - Herzegovina 916.900 1.031.600 854.800 800.500 860.000
Croatia 1.482 500 600 101 500
France 170.000 170.000 160.000 160.000 160.000
Germany 0 0 0 0 0
Greece 2.396.065 2.495.100 2.284.380 2.093.433 2.064.909
Hungary 647.000 535.000 507.400 515.100 511.300
Romania 150.000 170.000 0 0 0
Russia 6.017.600 6.409.300 6.399.200 6.503.000 6.000.000
Serbia & Montenegro 610.000 672.300 659.400 667.100 671.800
Turkey 365.836 356.480 771.227 863.404 900.000
Yuogoslavia 0 0 0 0 0
total 11.274.883 11.840.280 11.636.207 11.602.638 11.168.509
 
 
Africa
 
Ghana 585.600 726.600 885.800 748.200 694.000
Guinea 18.795.500 19.237.300 18.783.800 18.519.000 18.500.000
Mozambique 12.000 9.518 11.800 9.000 9.000
Sierra Leone 0 0 1.001.000 1.100.000 945.100
total 19.393.100 19.973.418 20.682.400 20.376.200 20.148.100
 
 
Asia
 
China 17.518.000 17.408.200 18.981.000 20.446.000 21.600.000
India 11.284.900 12.385.400 13.940.200 20.298.000 19.737.000
Indonesia 1.330.800 1.370.610 1.501.937 1.251.147 1.152.000.
Iran  366.000 437.595 500.000 500.000 520.000
Kazakhstan 4.705.400 4.815.400 4.884.000 4.962.600 5.160.000
Malaysia 2.040 4.735 91.806 156.800 275.069
Pakistan 4.800 6.500 6.829 19.005 36.000
Viet Nam 20.000 55.000 60.000 80.000 80.000
total 35.211.940 36.428.440 39.965.772 47.713.552 48.560.069
 
 
America
 
Brazil 20.958.800 20.307.400 22.836.300 24.754.000 28.097.500
Colombia 480 460 400 0 0
Guyana 1.503.400 1.675.842 1.453.000 2.239.000 2.109.000
Suriname 4.087.108 4.756.998 4.945.400 5.273.195 5.333.000
United States 259.900 121.200 631.000 128.742 89.600
Venezuala 5.814.700 5.815.200 5.927.800 5.021.800 5.300.000
total 32.624.388 32.677.100 35.793.900 37.416.737 40.929.100
 
 
Oceania
 
Australia 56.593.000 59.469.000 62.307.000 62.428.000 63.789.000
total 56.593.000 59.469.000 62.307.000 62.428.000 63.789.000
         
Caribbean        
Jamaica 13.296.500 14.116.400 14.865.354 14.567.738 14.636.100
total 13.296.500 14.116.400 14.865.354 14.567.738 14.636.100
 
 
WORLD TOTAL 233.707.799 241.271.556 255.402.487 195.202.665 199.230.878