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Bauxite

Bauxite is a heterogeneous material composed primarily of one or more aluminium hydroxide minerals, plus various mixtures of silica, iron oxide, clay, titania, aluminosilicate, and other impurities in minor or trace amounts. Because it is a mixture of minerals, bauxite itself is not a mineral but a rock.

Bauxite is reddish-brown, white, tan and tan-yellow.
85% of all the bauxite mined in the world is converted to aluminium metal, the remaining 15% is consumed in the non-metallurgical sector. Around two thirds of this is refined via the Bayer process*, a wet chemical caustic leach method, to make speciality aluminas such as aluminium hydroxide, calcined aluminas, activated aluminas, etc. That leaves some 5% of total production which is used directly in industries such as refractories, abrasives, cement and steel industries.

The aluminium metal is produced from alumina by passing an electric current through it in a process called "electrolytic reduction”.

*In the Bayer process, found in 1888 by the German chemist Karl Bayer, the bauxite is washed with a hot solution of sodium hydroxide at 250°C. This converts the alumina, a pure aluminium oxide, to aluminum hydroxide, which dissolves in the hydroxide solution. The other components of bauxite do not dissolve and can be filtered out as solid impurities.
After this first step, the hydroxide solution is cooled, and the aluminum hydroxide dissolved in it precipitates out as a white, fluffy solid. When then heated to 1050°C, the aluminum hydroxide decomposes to alumina, giving off water vapor in the process.

Links: EAA-The European Aluminium Association,
The International Aluminium Institute





World Bauxite Production
Thousand tonnes

 
2000
2001
2002
2003
Europe
Bosnia & Herzegovina
20,7
77,0
113,0
582,9
France
185,0
185,0
174,0
174,0
Greece
1.990,5
2.052,0
2.491,9
2.492,4
Hungary
1.046,5
1.000,0
720,0
665,9
Russia
5.000,0
4.805,0
4.585,7
5.441,8
Yugoslavia
630,0
610,0
611,5
540,1
total
8.872,7
8.729,0
8.696,1
9.897,1
 
Africa
Ghana
424,6
714,5
795,8
646,6
Guinea
17.991,9
17.312,1
17.480,5
16.813,8
Mozambique
8,1
8,6
9,1
9,1
total
18.424,6
18.036,2
18.285,4
17.469,4
 
Asia
China
7.900,0
8.650,0
9.999,0
9.999,0
India
7.562,1
7.863,9
9.947,3
9.812,4
Indonesia
1.175,1
1.275,6
1.283,5
1.262,7
Iran
485,1
273,7
323,6
323,6
Kazakhstan
3.729,0
3.667,7
4.361,1
4.737,1
Malaysia
123,3
64,2
40,0
2,5
Turkey
458,5
242,0
287,4
287,4
Vietnam
16,0
20,0
20,0
20,
total
21.449,4
22.057,1
25.961,9
26.444,8
 
America
Brazil
14.379,2
13.338,1
13.147,9
13.147,9
Guyana
2.689,5
2.011,3
1.639,3
1.823,9
Jamaica
11.126,5
12.169,6
13.119,4
13.444,5
Surinam

3.610,3

4.393,7
4.001,6
3.500,8
USA
200,0
200,0
200,0
200,0
Venezuela
4.360,7
4.584,9
5.190,8
5.190,8
total
36.366,2
36.947,6
37.299,0
37.307,9
 
Oceania
Australia/total
53.802,3
53.285,0
54.134,0
55.626,0
 
World total
138.915,2
139.054,9
144.376,4
146.745,3


Source: World Bureau of Metal Statistics - World Metal Statistics, February 2004, p. 6